MANUFACTURING

Scalable Manufacturing

Flexible inorganic materials manufacturing from kilogram quantities through recurring commercial scale production.

Lorad combines decades of inorganic materials experience with adaptable processing capabilities to support customers from early product development through commercialization.

Industrial equipment used for scalable inorganic materials manufacturing

Flexible Batch Sizes

Support for customers seeking kilogram quantities, batch production, or larger recurring requirements.

Multiple Process Routes

High temperature, wet chemical, gas phase, powder processing, and controlled atmosphere capabilities.

Integrated Characterization

In house analytical capabilities support process control, product verification, and specification compliance.

FROM DEVELOPMENT TO COMMERCIAL PRODUCTION

Manufacturing designed to grow with the application

Lorad has more than two decades of experience manufacturing complex inorganic materials. Our manufacturing processes are designed to accommodate customers at different stages of development, from research laboratories requiring sample quantities to manufacturers progressing through pilot programs and recurring commercial production.

This flexibility allows a successful material or process to remain within a consistent technical and manufacturing environment as demand grows, reducing the need to repeatedly transfer the chemistry between unrelated suppliers.

Our objective is not simply to produce a larger batch. It is to establish repeatable, controlled production capable of delivering the material properties and specifications required by the customer.

Production Range

Lorad supports manufacturing requirements ranging from development quantities through batch production and recurring commercial orders.

Available scale depends on the material, process route, equipment requirements, and customer specification.

MANUFACTURING CAPABILITIES

High Temperature Processing

Vacuum, inert gas, reactive atmosphere, and solid state synthesis using high temperature furnaces.

Wet Chemical Processing

Bulk precipitation and controlled wet chemical routes for tailored powders and particle distributions.

Gas Phase Synthesis

Proprietary vapor and gas phase processes, including focused energy synthesis for advanced powders.

Powder Processing

Size reduction, classification, solids and liquids blending, and tablet fabrication capabilities.

Controlled Atmosphere Synthesis

Materials can be synthesized and handled under conditions designed for very low moisture and oxygen exposure where the chemistry requires it.

Particle Engineering

Process development can target spherical powders, controlled particle size distributions, nanoscale materials, and other application specific powder characteristics.

A SCALABLE PATH

From research quantities to recurring production

Lorad supports customers as material requirements grow from initial evaluation through pilot programs and larger commercial demand.

Small sample quantity of strontium sulfide

RESEARCH QUANTITIES

Sample and Evaluation

Specialized materials in quantities appropriate for laboratory research, feasibility studies, qualification, and early application testing.

Batch quantities of cobalt disulfide

PILOT PRODUCTION

Batch Quantities

Repeatable batch production for customers moving beyond laboratory work into pilot programs, product validation, and initial manufacturing.

Larger production quantities of lithium sulfide

COMMERCIAL PRODUCTION

Recurring Requirements

Larger and recurring production for established programs requiring consistent specialty inorganic materials to defined specifications.

Scale Up Happens Between the Batches

Increasing quantity is only part of scale up. Equipment, operating conditions, material handling, process controls, quality verification, and repeatability must evolve with the process as production requirements increase.

WHO WE SUPPORT

Manufacturing for different stages of material commercialization

Research Laboratories

Universities, government laboratories, and industrial research groups requiring specialized materials in quantities suitable for feasibility studies and technical evaluation.

Pilot Programs

Emerging and specialty manufacturers requiring repeatable batch quantities as a new application moves beyond laboratory development.

Commercial Programs

Established manufacturers requiring larger or recurring quantities of specialty inorganic materials produced to defined technical requirements.

Built Around Specialty Materials

Lorad manufactures high purity inorganic compounds across a broad range of chemistries, including sulfides, oxides, fluorides, halides, multi component materials, and other specialized compounds.

The appropriate production method is selected according to the chemistry, target properties, purity requirements, particle characteristics, and required quantity.

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QUALITY & CHARACTERIZATION

Verification throughout the manufacturing process

Lorad uses in house analytical capabilities to support manufacturing control and verify that finished materials meet the required specifications. Analytical services can be integrated with development and production programs as appropriate.

Need to scale a specialty inorganic material?

Tell us the chemistry, current production scale, target quantity, and technical requirements.

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